Our Services

Comprehensive ISBM solutions — from mould design to machine maintenance, process optimisation to business consulting.

Mould Design & Manufacturing service
01

Mould Design & Manufacturing

From concept to production-ready moulds — our team designs, prototypes, and manufactures precision ISBM moulds for any bottle shape, size, or cavity count.

  • Custom mould design for any bottle specification
  • Prototyping and trial runs before full production
  • Modify existing moulds or update product designs to accommodate new requirements and production needs.
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Installation, Setup & Validation service
02

Installation, Setup & Validation

From sourcing the right machine & moulds to full production startup, we supply certified pre-owned NISSEI ASB machines, support new machine installations, and deliver complete commissioning services.

  • Our team validates used machines & moulds to ensure you receive the right performance, reliability and value before investment.
  • Full installation and commissioning on-site.
  • Automation integration for higher output.
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Process Cycle Optimisation service
03

Process Cycle Optimisation

Maximise your line efficiency with data-driven cycle time reduction, defect troubleshooting, and material waste minimisation — without compromising output quality.

  • Cycle time reduction and energy savings.
  • Defect troubleshooting: panelling, hazing, uneven material distributions
  • Material waste reduction strategies
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Technical Support & Maintenance service
04

Technical Support & Maintenance

Preventive and corrective maintenance programmes, genuine spare parts, and remote or on-site troubleshooting to keep your lines running with minimal downtime.

  • Preventive and corrective maintenance plans
  • Genuine and compatible spare parts supply
  • Remote diagnostics and on-site emergency response
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Product Development & Testing service
05

Product Development & Testing

Accelerate your product pipeline with prototype production, rigorous testing for durability, leakage, and compliance, plus lightweighting strategies to reduce per-unit costs.

  • Prototype production for new bottle designs
  • Durability, leakage, and compliance testing
  • Lightweighting for cost-effective packaging
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Business Consultation & Scaling service
06

Business Consultation & Scaling

Strategic guidance for ISBM operations — whether you're setting up a new line, expanding capacity, or entering new markets. We help you scale with confidence.

  • New production line setup advisory
  • Capacity expansion planning
  • Market entry and operational strategy
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Refurbished Products service
07

Refurbished Products

High-quality refurbished machine components and modules at a fraction of the cost — fully tested, performance-verified, and delivered faster than new orders.

  • Cost-effective alternative to new parts
  • Fully tested and performance-certified
  • Faster availability with sustainable approach
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Reverse Engineering for Moulds service
08

Reverse Engineering for Moulds

Recover lost mould geometry and production capability when drawings are unavailable or cavities are worn. We reverse engineer inserts, blow cavity, Injection core, Injection cavity, Hot runner, lip cavity and blow core from physical samples or scan data.

  • 3D scanning and CAD reconstruction from worn or legacy tooling.
  • Cavity profile replication with material and process validation.
  • Manufacturing-ready data packs for replacement or upgraded mould sets.
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Material Trials & Validation service
09

Material Trials & Validation

Evaluate new materials with confidence before full-scale production. Our team conducts ISBM trials and validation for PETG, Tritan, PC, and PP materials to ensure optimal bottle performance, process stability, and production efficiency.

  • Material trials for PETG, Tritan, HDPE, and PP based applications
  • Masterbatch colour trials and validation to achieve desired appearance and processing performance
  • Performance testing for clarity, strength, compatibility, and manufacturability
  • Extensive expertise in Eastman Tritan® feeding bottles, sports bottles, and specialty container applications
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Real outcomes from our service work

Feedback from plant teams and engineering leaders across the UK.

View all testimonials →

Personal Care
Outstanding engineering support and mould optimisation. The redesigned mould reduced cycle time by 9.68% and cut rejection rates from 20% to 2%, delivering immediate operational benefits.

Igor Gerbus

Sales Head, Muddles Green

Mould Design & Manufacturing

Personal Care
The team's expertise in preventive and breakdown maintenance has significantly improved our machine reliability. Their quick response and technical knowledge minimise production disruptions whenever issues arise.

Darren Keeling

Operations Manager, Pecksniff's London

Technical Support & Maintenance

Beverage
The field team diagnosed a stretch-blow inconsistency we had chased for weeks. Cycle times are back on target and reject rates have dropped noticeably.

David Mercer

Plant Manager

Process Cycle Optimisation

Personal Care
We needed a preform cavity insert on a tight line stop window. Parts arrived as specified and the quality matched OEM expectations for our ASB line.

Priya Nair

Head of Engineering

Parts Supply

Food
Commissioning support on our refurbished module was professional from day one. Production ramped without the usual teething issues we have seen elsewhere.

Helen Wright

Operations Director

Installation, Setup & Validation

Industrial
The mould design review caught a neck finish tolerance risk before we cut steel. That single catch saved us a costly rework and weeks of delay.

Marcus Webb

Technical Director

Mould Design & Manufacturing

Personal Care
Prototype trials were well structured and the test report was detailed enough for our procurement sign-off. We have since moved to full production tooling.

Anna Kowalski

R&D Manager

Product Development & Testing

Beverage
Their scaling advice helped us prioritise capex across two sites. We avoided over-specifying equipment and still met our output targets for the summer peak.

Robert Chen

Managing Director

Business Consultation & Scaling

Food
We ordered a refurbished heating band set as a trial. Fit, finish, and thermal performance were excellent — we have standardised on them for barrel zones.

Sandra Hughes

Purchasing Manager

Refurbished Products

Beverage
Response to our hydraulic valve enquiry was fast and the part was cross-checked against our machine serial. No surprises on install day.

Tom Fletcher

Engineering Manager

Parts Supply

Personal Care
Outstanding engineering support and mould optimisation. The redesigned mould reduced cycle time by 9.68% and cut rejection rates from 20% to 2%, delivering immediate operational benefits.

Igor Gerbus

Sales Head, Muddles Green

Mould Design & Manufacturing

Personal Care
The team's expertise in preventive and breakdown maintenance has significantly improved our machine reliability. Their quick response and technical knowledge minimise production disruptions whenever issues arise.

Darren Keeling

Operations Manager, Pecksniff's London

Technical Support & Maintenance

Beverage
The field team diagnosed a stretch-blow inconsistency we had chased for weeks. Cycle times are back on target and reject rates have dropped noticeably.

David Mercer

Plant Manager

Process Cycle Optimisation

Personal Care
We needed a preform cavity insert on a tight line stop window. Parts arrived as specified and the quality matched OEM expectations for our ASB line.

Priya Nair

Head of Engineering

Parts Supply

Food
Commissioning support on our refurbished module was professional from day one. Production ramped without the usual teething issues we have seen elsewhere.

Helen Wright

Operations Director

Installation, Setup & Validation

Industrial
The mould design review caught a neck finish tolerance risk before we cut steel. That single catch saved us a costly rework and weeks of delay.

Marcus Webb

Technical Director

Mould Design & Manufacturing

Personal Care
Prototype trials were well structured and the test report was detailed enough for our procurement sign-off. We have since moved to full production tooling.

Anna Kowalski

R&D Manager

Product Development & Testing

Beverage
Their scaling advice helped us prioritise capex across two sites. We avoided over-specifying equipment and still met our output targets for the summer peak.

Robert Chen

Managing Director

Business Consultation & Scaling

Food
We ordered a refurbished heating band set as a trial. Fit, finish, and thermal performance were excellent — we have standardised on them for barrel zones.

Sandra Hughes

Purchasing Manager

Refurbished Products

Beverage
Response to our hydraulic valve enquiry was fast and the part was cross-checked against our machine serial. No surprises on install day.

Tom Fletcher

Engineering Manager

Parts Supply

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